3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL – Fuel Injection Pump

Torque for the nuts that hold the fuel lines (use 5P144 Fuel Line Socket) … 40 ± 7 N·m (30 ± 5 lb ft)

(1) Torque for bushing … 165 ± 14 N·m (120 ± 10 lb ft)

(2) 8N1415 Spring (reverse flow check):

Length under test force … 8.69 mm (.342 in)

Test force … 111.21 ± 6.5 N (25 ± 1.3 lb)

Free length after test … 12.12 mm (.477 in)

Outside diameter … 9.78 mm (.385 in)

(3) Thickness of 4W6869 Spacer … 5.049 mm (.1988 in)

(4) 7N1067 Spring:

Length under test force … 43.52 mm (1.713 in)

Test force … 116.5 ± 5.8 N (26.2 ± 1.3 lb)

Free length after test … 48.73 mm (1.918 in)

Outside diameter … 25.9 mm (1.02 in)

(5) Length of pump plunger (new) … 73.886 ± 0.013 mm (2.9089 ± .0005 in)

Minimum permissible length (worn) … 73.873 mm (2.9084 in)

(6) Bore in the bearings for the rack:

Bearing at the rear … 12.746 ± 0.045 mm (.5018 ± .0018 in)

Bearing at the front … 12.767 ± 0.058 mm (.5026 ± .0023 in)

Diameter of fuel rack … 12.662 ± 0.005 mm (.4985 ± .0002 in)

(7) Bore in bearings for the camshaft:

Front … 55.090 ± 0.039 mm (2.1689 ± .0015 in)

Rear … 68.339 ± 0.039 mm (2.6905 ± .0015 in)

Camshaft bearing surface (journal) diameter:

Front … 55.000 ± 0.013 mm (2.1654 ± .0005 in)

Rear … 68.250 ± 0.013 mm (2.6870 ± .0005 in)

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